Our process ensures providing a smooth transition between the mold and the cast piece, improving dimensional accuracy and surface finish, and making the mold design process easier and faster.
Design
The first step is to design the component to fit into the mold, with precise measurements to compensate for the draft angle and parting line. The component is usually made of a material that is more easily machined than aluminum, such as steel or plastic.
Preparation of the mold
The mold is prepared with the component in place, ensuring that it fits snugly and securely. The mold is then closed and secured for the casting process.
Melting and pouring of the aluminum
The aluminum is melted in a furnace and then poured into the mold, filling the space around the component. The component acts as a guide, directing the flow of the aluminum into the mold.
Cooling and solidification of the aluminum
After the aluminum has been poured into the mold, it cools and solidifies, taking on the shape of the mold. This process can take several minutes or hours, depending on the size and complexity of the casting.
Removal of the component
Once the aluminum has cooled and solidified, the component is removed from the mold, revealing the final casting.
Post-processing & Delivery
he final casting may undergo further post-processing, such as cleaning, sanding, and polishing, to improve its surface finish.